Each project starts with an idea for a new product or problem-solving approach. We offer our expertise and know-how to move you from concept to successful implementation. Our in-house experts collaborate seamlessly with a network of reliable partners to help you through your project.

Feasibility Check

Here we take a more in-depth look at your particular application. We analyze wall thickness, gate positions, and flow lengths in order to give you a more refined estimate of the weight, cycle, and clamp force savings if you run your part in MuCell® as currently designed. We also point out limiting features of your current design and provide an estimate of the impact of foaming-specific design improvements.

Feasibility Check

Here we take a more in-depth look at your particular application. We analyze wall thickness, gate positions, and flow lengths in order to give you a more refined estimate of the weight, cycle, and clamp force savings if you run your part in MuCell® as currently designed. We also point out limiting features of your current design and provide an estimate of the impact of foaming-specific design improvements.

commercial polymer produt

Part Design/ Optimization

We provide full design services in order to either optimize your existing part design for foaming or develop a new part design. Our vast foaming experience enables us to ensure that your part is optimally designed for foaming, achieving maximum weight, cycle, and clamp force benefits.

commercial polymer product

Part Design/ Optimization

We provide full design services in order to either optimize your existing part design for foaming or develop a new part design. Our vast foaming experience enables us to ensure that your part is optimally designed for foaming, achieving maximum weight, cycle, and clamp force benefits.

Tool Design and Sourcing

In addition to part design, we can also offer tooling design and even source the mold, providing a full turnkey solution to our customers.

Tool Design and Sourcing

In addition to part design, we can also offer tooling design and even source the mold, providing a full turnkey solution to our customers.

commercial tooling design

Simulation Services

We can provide simulation services using Moldex 3D, and we are developing full FEA capability for MuCell®-foamed parts.

Simulation Services

We can provide simulation services using Moldex 3D, and we are developing full FEA capability for MuCell®-foamed parts.

Foaming Evaluation and Implementation Consultation

In a first step we check if your product/idea is a good candidate for foaming and provide a rough estimate of weight, cycle time and clamping force savings based on our experience with similar applications.

Trexel will support you by consulting on your options for MuCell® implementation at your site. We can evaluate your existing equipment for potential upgrade or provide options for investing in a new MuCell® machine from our proven machine partners.

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2Limit is a Trexel/GK Concept JV completely focused on providing optimized part and tool design for MuCell®. 2Limit brings the foaming application expertise of Trexel to an experienced, innovative, and fully capable design firm to enable customers to maximize the potential of foaming for each application.
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